Shetland 535 refurb step by step

Thoughts, Ideas and General Questions
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

We had limited opportunity to get to the boat over Christmas but have managed to turn the porthole the right way round..

Also, the tonneau cover has arrived so next job will be fitting that. ..when the opportunity presents itself. :roll:
Last edited by Whammers on Sun Jan 10, 2016 11:39 pm, edited 1 time in total.
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

We made an abortive attempt to fit the tonneau but it was far too cold and windy. However, we did ascertain that new hooks will be needed as the old ones are not in the right places. Inevitable really.
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Some of yoh may have been wondering what has happened to the Meggy refurb.... well one or two of you..... maybe..

Anyway, the truth is I've rather wimped out due to the weather. However, I have been planning and scheming and collecting bits and bobs ready for some decent weather to arrive.

One of the next priorities is fitting the cockpit cover, which means installing new hooks and turnbuttons. I thought about screws straight into the GRP (ugh) and machine screws and bolts (awkward single handed). I considered pop rivets but thought they would need washers to spread the load (also awkward single handed). Then I discovered tri-fold rivets. These are a pop rivet designed for soft materials (like GRP). Instead of forming a small "button" on the back (which can pull through) they collapse into a kind of flower shape, which spreads the load.

These have now been obtained and will be used as soon as a decent weekend presents itself..
JimG
Posts: 47
Joined: Wed Nov 04, 2015 10:46 am

Re: Shetland 535 refurb step by step

Post by JimG »

Hi,
Pleased to learn about the rivets - I shall buy some for the restoration that we are doing on Xanthe.
Hope that you are making faster progress than us. We have four arms and better weather but are short of time.
Cheers,
JimG
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Hi Jim, progress is rather non existent at the moment but I've high hopes of some better weather not far away!

Watch this space... :)
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

FINALLY, a decent weekend presents itself and progress creaks into acton again..

I made an abortive attempt to add a spreader plate under the hatch hinges but that will require a rethink.

However, I have successfully fitted the cockpit cover, which means the boat i finally weathertight. The fitting of eyelets and turn buttons was straightforward and the tri-fold pop rivets worked a treat. Getting all the hooks in the best positions involves a bit of guesswork and the cover hasn't ended up quite as taut as I would have liked but it still feels like a good step forward.
Meggy 079 hood turn buttons.jpg
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Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Meggy 082 Hood eyelet.jpg
Meggy 080 Cover hook with rivets.jpg
Meggy 083 cover hook fitted.jpeg
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Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Meggy 081 cover hook fitted.jpg
Meggy 084 with cover.jpeg
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Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Next it's on to the cockpit deck then, when the weather warms up, painting the hull. :)
Whammers
Posts: 134
Joined: Wed Sep 24, 2014 3:30 pm

Re: Shetland 535 refurb step by step

Post by Whammers »

Another decent weekend allowed me to get on with deck building.. I bought wood from my local timber yard ( they couldn't supply marine ply so I've gone for the normal outdoor variety. It will be well- protected though.

Once I'd made spacers to raise the deck by 24mm I then began the cutting of the main panels. My intention was to make 2 panels with the SS cockpit drain between them..
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Last edited by Whammers on Mon Apr 18, 2016 2:45 pm, edited 1 time in total.
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